2022 - 2023 - SEA DOO Switch Service and Repair Manual PDF

Table of content INTRODUCTION VEHICLE INFORMATION. HULL IDENTIFICATION NUMBER  ENGINE IDENTIFICATION NUMBER HOISTING THE WATERCRAFT ENGINE EMISSIONS INFORMATION MANUFACTURER'S RESPONSIBILITY. DEALER'S RESPONSIBILITY OWNER’S RESPONSIBILITY EPA EMISSION REGULATIONS  EVAPORATIVE EMISSION CONTROL SYSTEM MANUAL INFORMATION  MANUAL PROCEDURES. MANUAL LAYOUT TIGHTENING TORQUE FASTENER INFORMATION . SELF-LOCKING FASTENER PROCEDURE. LOCTITE® THREADLOCKER APPLICATION PROCEDURE THREADLOCKER APPLICATION FOR UNCOVERED HOLES (BOLTS AND NUTS)  THREADLOCKER APPLICATION FOR BLIND HOLES  THREADLOCKER APPLICATION FOR STUD INSTALLATION IN BLIND HOLES  THREADLOCKER APPLICATION FOR PRE-ASSEMBLED PARTS THREADLOCKER APPLICATION FOR AN ADJUSTMENT SCREW THREADLOCKER APPLICATION FOR MOUNTING ON A SHAFT  THREADLOCKER APPLICATION FOR CASE-IN COMPONENTS (METALLIC GASKETS) APPLICATION FOR STRIPPED THREAD REPAIR. GASKET COMPOUND APPLICATION. 02 MAINTENANCE MAINTENANCE SCHEDULE STORAGE PROCEDURE  PROPULSION SYSTEM  FUEL SYSTEM . ENGINE  ELECTRICAL SYSTEM  ENGINE COMPARTMENT BODY AND HULL. PRESEASON PREPARATION  SPECIAL PROCEDURES GENERAL  PROCEDURES TOWING THE WATERCRAFT IN WATER.. SUBMERGED WATERCRAFT. WATER-FLOODED ENGINE  DROWNED MODE  ENGINE.  ENGINE REMOVAL AND INSTALLATION  GENERAL  PROCEDURES. REMOVING THE ENGINE  TABLE OF CONTENTS INSTALLING THE ENGINE  PERFORMING THE ENGINE ALIGNMENT . VERIFYING THE ENGINE LONGITUDINAL POSITION. ENGINE MOUNTS. AIR INTAKE SYSTEM PROCEDURES. AIR INTAKE SILENCER   AIR INTAKE TUBE  EXHAUST SYSTEM. GENERAL . SYSTEM DESCRIPTION MAINTENANCE. INSPECTING THE EXHAUST SYSTEM. FLUSHING THE EXHAUST SYSTEM PROCEDURES EXHAUST GAS TEMPERATURE SENSOR (EGTS). MUFFLER.. RESONATOR.. EXHAUST HOSES . COOLING SYSTEM - VEHICLE. GENERAL SYSTEM DESCRIPTION  INSPECTION COOLING SYSTEM LEAK TEST . TROUBLESHOOTING. TROUBLESHOOTING. PROCEDURES PRESSURE CAP CLAMPS INTERCOOLER  MAINTENANCE. FLUSHING THE INTERCOOLER . SACRIFICIAL ANODE. PROCEDURES. SACRIFICIAL ANODE.. INTERCOOLER .. 04 ELECTRONIC MANAGEMENT SYSTEMS . ENGINE MANAGEMENT SYSTEM (EMS).. GENERAL . SYSTEM DESCRIPTION . INTELLIGENT THROTTLE CONTROL (iTC)  GENERAL . iTC (INTELLIGENT THROTTLE CONTROL) . SYSTEM DESCRIPTION . OPERATING MODES . PROCEDURES. THROTTLE ACCELERATOR SENSOR (TAS). MODE/SPEED CONTROL SWITCH. iBR (INTELLIGENT BRAKE AND REVERSE).. CONTROLLER AREA NETWORK (CAN) . GENERAL SYSTEM DESCRIPTION . CONTROLLER AREA NETWORK (CAN)  TROUBLESHOOTING. DIAGNOSTIC TIPS. COMMUNICATION TOOLS . GENERAL . REQUIRED TOOLS . CONNECTOR LOCATION .. TROUBLESHOOTING.. COMMUNICATION PROBLEMS . DIAGNOSTIC AND FAULT CODES.. GENERAL . MONITORING SYSTEM . FAULT CODES.. 05 FUEL SYSTEM.. FUEL TANK AND FUEL PUMP . GENERAL . SYSTEM DESCRIPTION . INSPECTION .. TESTING THE FUEL TANK FOR LEAKS .. TESTING THE FUEL TANK CAP FOR LEAKS . TESTING THE INLET CHECK VALVE FUNCTION... TESTING THE PRESSURE RELIEF VALVE FUNCTION.. TESTING THE FUEL SYSTEM FOR LEAKS .. TESTING THE FUEL PUMP PRESSURE  PROCEDURES. FUEL HOSES AND OETIKER CLAMPS. FUEL PUMP. FUEL FILTER . FUEL LEVEL SENSOR.. FUEL TANK . ELECTRICAL SYSTEM.. POWER DISTRIBUTION AND GROUNDS .    OVERVIEW FUSE BOX. GROUNDS . WIRING HARNESS AND CONNECTORS . ACRONYMS . PROCEDURES. DATA LINK CONNECTOR (DEUTSCH) . ECM CONNECTOR (MOLEX). DS, STS, FP, TAS, BRLS, FB, DCC, MSL, MSR CONNECTORS (DELPHI/PACKARD) . MSL, MSR CONNECTORS (DELPHI).. MOLEX CONNECTOR .. VOLTAGE REGULATOR/RECTIFIER CONNECTOR (FURUKAWA) BATTERY CABLES . SPLICES REPAIR PROCEDURE .. CHARGING SYSTEM . GENERAL . SYSTEM DESCRIPTION . INSPECTION .. CHARGING SYSTEM OUTPUT  TROUBLESHOOTING. PROCEDURES.. VOLTAGE REGULATOR/RECTIFIER BATTERY.. STARTING SYSTEM .   BASIC STARTING SYSTEM OPERATION .. TROUBLESHOOTING.. DIAGNOSTIC TIPS. DIAGNOSTIC GUIDELINES .... PROCEDURES.. START/STOP SWITCH . STARTER SOLENOID.. STARTER.. RADIO FREQUENCY DIGITALLY ENCODED SECURITY SYSTEM (RF D.E.S.S.)... SYSTEM DESCRIPTION .. TROUBLESHOOTING.. DIAGNOSTIC GUIDELINES .... PROCEDURES... D.E.S.S. KEY.. MULTIFUNCTION GAUGE/INFORMATION CENTER  INDICATOR LAMPS DESCRIPTION .  DIAGNOSTIC TIPS.. DIGITAL DISPLAY TROUBLESHOOTING. PROCEDURES. MULTIFUNCTION GAUGE/DIGITAL DISPLAY.... REMOVING THE DIGITAL DISPLAY.... INSTALLING THE DIGITAL DISPLAY... VEHICLE MILEAGE TRANSFER .. SETTING LANGUAGE AND UNITS OF MEASUREMENT.. ACCESSORIES ...   DIAGNOSTIC TIPS... ELECTRICAL CONNECTORS .. PROCEDURES... REPLACING A SWITCH .. HORN.. NAVIGATION LIGHTS. BILGE PUMP.. BILGE BLOWER .. SOUND SYSTEM.. 07 STEERING AND PROPULSION .. STEERING COLUMN ... ADJUSTING THE ALIGNMENT OF THE STEERING .  HANDLEBAR GRIP HANDLEBAR SWITCH HOUSING .. HANDLEBAR .. STEERING COVER THROTTLE AND iBR LEVERS. STEERING CABLE. STEERING COLUMN. VISTEERING COLUMN SUPPORT .. iBR, REVERSE AND VTS .  SYSTEM DESCRIPTION (iBR).. SYSTEM DESCRIPTION (VTS).. iBR FLASHING .. iBRM FLASHING  iBR AUTO CALIBRATION MAINTENANCE ... INSPECTION .. TESTING SEQUENCE . TESTING THE IBR SYSTEM FUNCTION .  SWITCHES LOCATION AND PIN-OUT. i BR ACTUATOR. iBR REVERSE GATE . CONNECTING ARM .. ACTUATOR OUTPUT SHAFT.. VTS TRIM RING.. BRAKE AND REVERSE LEVER SWITCH (BRLS).. TESTING CAN COMMUNICATION . JET PUMP .  JET PUMP MAIN COMPONENTS INSPECTION  IMPELLER CONDITION . IMPELLER/WEAR RING CLEARANCE.. IMPELLER SHAFT RADIAL PLAY . LEAK TESTPROCEDURES SACRIFICIAL ANODES.. IDF ARM VENTURI. JET PUMP HOUSING .. IMPELLER COVER.. IMPELLER. WEAR RING.. IMPELLER SHAFT, BEARING AND SEALS.. DRIVE SHAFT GENERAL .  NOMENCLATURE PROCEDURES... DRIVE SHAFT . DRIVE SHAFT BELLOWS. CARBON RING BELLOWS .. CARBON RING. 08 DECK AND HULL.. DECK .. PROCEDURES DECALS DECK MATS AND SUN PADS (IF EQUIPPED). REMOVING THE DECK TILES. INSTALLING THE DECK TILES . STORAGE COMPARTMENT COVER . ENGINE ACCESS COVERS.. BIMINI TOP.. HAND RAIL.. CONSOLE . SEATS... SWIM PLATFORM.. VENTILATION DUCTS .. BRP AUDIO SYSTEM (IF EQUIPPED)... HULL... REPAIRING THE HULL .. REMOVING THE FRONT BUMPER .. REMOVING THE FRONT UPPER TRIM PANEL REMOVING THE SIDE PANELS .. REMOVING THE FLOAT DEFLECTORS .. REMOVING THE BOARDING LADDER .. REMOVING THE HULL DEFLECTOR .. REMOVING THE REAR FLOAT DEFLECTOR . REMOVING THE REAR UNDER BODY PANEL (19 AND 21 FOOT MODELS ONLY). REMOVING THE HULL .. REMOVING THE REAR BUMPER . INSTALLING THE REAR BUMPER. INSTALLING THE HULL . INSTALLING THE REAR UNDER BODY PANEL . INSTALLING THE REAR CORNER PANEL . INSTALLING THE HULL PANELS . INSTALLING THE FRONT UPPER TRIM PANEL. INSTALLING THE HULL DEFLECTOR .. INSTALLING THE BOARDING LADDER. INSTALLING THE SIDE PANELS . INSTALLING THE FRONT BUMPER. INLET GRATE  RIDE PLATE . JET PUMP SUPPORT. REAR SPONSONS. TRIM TABS.. BAILERS .. DRAIN PLUGS.. BOW AND STERN EYELETS . 9 TECHNICAL SPECIFICATIONS  ENGINES — SWITCH. VEHICLES - SWITCH . 10 WIRING DIAGRAM .. WIRING DIAGRAM INFORMATION .. 302 GENERAL .. WIRING DIAGRAM LOCATION. WIRING DIAGRAM CODES .