7500 Intruder Lightning Split Vision Rework Station

High-Performance Convection Rework System The Intruder uses a high-efficiency convection oven to deliver fast, uniform heating for both component removal and reflow. Uniform hot air flow: even heating across the target area Rapid thermal transfer: faster rework cycles Low thermal stress: protects nearby components and substrates Consistent results: reliable reflow and desoldering performance This convection-driven system ensures accurate, damage-free rework—even on sensitive and densely populated boards. Precision Closed-Loop Control The Intruder features closed-loop PID control for accurate, repeatable thermal performance across all rework processes. Closed-loop PID control: stable, precise temperature management Dual profile controllers: ramp and soak optimization Integrated timers: consistent cycle control ±2% repeatability: reliable process accuracy Electrically coupled top and bottom heaters with digital sensing ensure consistent results for both low- and higher-throughput rework applications. DABIS Prism Alignment System The DABIS prism system enables precise alignment by superimposing the component’s contact array over the PCB land pattern. Under-component viewing: accurate lead-to-pad alignment Enhanced clarity: improved visibility and repeatability Micrometer adjustments: fine X/Y alignment control Manual placement arm: controlled, operator-guided placement With a precision touch-down stage and manual placement lever, the system ensures accurate, repeatable positioning without full automation. Precision Frame Board Holder System The Intruder includes a precision board handling system for smooth, accurate positioning during alignment and rework. Standard size: 12" × 16" frame holder X-Y micrometer rails: precise positioning control Smooth transfer: move boards from alignment to reflow Expandable capacity: up to 16" × 20" optional holders This system ensures efficient workflow and repeatable positioning across a wide range of PCB sizes. On-Board Computer & Profile Control The Intruder combines onboard controls with PC-based GDW software for complete process setup and optimization. Onboard keypad control: simple system operation GDW software: create, edit, and analyze profiles 4 thermocouple inputs: real-time temperature monitoring 16 stored profiles: quick recall of ramp & soak settings Automatic data logging and cycle completion controls reduce operator workload while ensuring consistent, repeatable results. Customizable Rework Configurations The Intruder can be configured to meet specific production requirements and workflows. Custom PCB holders: support oversized boards Flexible heater options: adapt to different processes Application-specific setups: tailored to your needs This flexibility ensures the system can evolve with your production requirements.